The Most Important Article in Selecting the Right Size Generator for your Pool or Spa

IS YOUR OZONE GENERATOR UP TO THE JOB?

IS YOUR POOL OZONE GENERATOR UP TO THE JOB?

By Misha Shifrin (published in Water Tech Magazine)

After over a decade of building and supplying many ozone generators for water treatment all over the world, I noticed that we hardly sell anything locally. It seemed strange to me, so I decided to call several different local water treatment professionals to find out what was the reason behind this. I asked them if they had ever used an ozone generator for water treatment. To my surprise, all of them answered yes. I then asked them if they are now using swimming pool ozone generators in their applications. To my astonishment, all of them answered no. I asked them why.

“Because the ozone machine for swimming pools doesn’t work,” was the answer from all. This was the equivalent of someone telling me that the world is flat. Actually, ozone for water treatment had always been an excellent choice for all our clients — effective, reliable, relatively inexpensive, and ecologically clean. I decided to ask one of the people I had approached — let’s call him “Joe” — to explain to me why an ozone generator didn’t work for him and why he is so dead-set against using ozone.

ONE CUSTOMER’S NIGHTMARE

Joe told me that a few years ago he had installed an Ozonator pool for a customer’s 100 m3 residential pool. It was an air-fed, air-cooled ozone generator purchased from a major ozonator manufacturer. Furthermore, the manufacturer assured him that his equipment would produce enough ozone to disinfect the pool. However, it did not work. The pool water turned cloudy and began to smell after a few days. Eventually, he had to install a chlorine injection system, which corrected the problem for about eight months.

Later, he received a call from the customer, telling him the water was no longer as clear as it once was. After checking, the pool ozone generator was not working. As a result, he had to take it apart and scrape the buildup off the electrodes. He had to order a new electrode after one of the electrodes cracked. It was a nightmare scenario that no one really needs. Several of his colleagues had also had similar experiences, which explains why he didn’t touch another pool ozone generator again.

LOOKING AT THE NUMBERS

I took out my calculator and started to check what might have gone wrong at Joe’s pool ozone generator. Follow my steps:

1) 1 cubic meter (m³) = 1 million grams (g) of water

2) 1 g ozone dissolved in 1 m³ creates an ozone concentration of 1 part per million (ppm).

3) 100 g of ozone dissolved in a 100 m3 swimming pool will create a concentration of 1 ppm.

4) A residual ozone concentration of 0.03-0.05 ppm is typically recommended for a chemical-free swimming ozone pool. Let’s say that 0.04 ppm residual would have done a good job for Joe’s customer.

5) 100 g  x  0.04 ppm = 4 g of ozone dissolved.

6) At a pool water temperature of 25 degrees C (77 F), half of the ozone is destroyed every 15 minutes (half-life of ozone at that temperature = 0.25 hour [h]). Therefore, we need to inject 4 times more ozone in order to maintain the concentration every hour. As a result, at least 16 (g/h) of ozone should have been dissolved to maintain the required concentration.

These simple calculations are fundamental in selecting the right size generator

CHECKING THE OZONATOR FOR POOL WATER

Joe told me that his generator was rated at 16 g/h. So, I visited the ozonator manufacturer’s Website, where I learned that the ozone was produced from that generator at 1 percent concentration by weight. In our lab experiments, we have never managed to dissolve more than 6-10 percent of ozone at a 1 percent concentration. To dissolve 60-70 percent we usually need a concentration of 6 percent or higher. Joe’s generator was only dissolving 1.6 g of ozone (16 g x 10%=1.6 g), creating a concentration of only 0.004 ppm.  Indeed, that concentration is only one-tenth of the required. Such a low ozone concentration is approaching levels where, according to a University of Maine study*, even using distilled water is better than ozone. No wonder Joe’s generator didn’t work simply because they does not select the right size generator.

If he had found for his customer a 25 g/h oxygen-fed ozone generator, which produces ozone at 6 percent concentration, he would have had an ecstatically happy customer with crystal-clear, chemical-free swimming pool water — and a lot of referrals. The first service call for such a higher-production ozone generator might not have occurred until many years after the installation.

It is a sad fact that correct information sometimes is not getting to the water treatment professional in the field. For this reason, after a few bad experiences with ozone applications, they may come to the conclusion that “ozone does not work.” In retrospect, better information about ozone pool generator, performance and capabilities would help the whole industry, consumers, and our earth.

You can find more information about ozone in swimming pools here

THE DOSAGE TO HAVE A CHEMICAL-FREE OZONE POOL

To prevent any bacteria, algae, or viruses from growing in the pool and to keep water safe and crystal clear, especially with organic dust and pollen entering the water in most outdoor pools applications you need to have a theoretical residual ozone concentration of 0.07 ppm, as we have learned from our 40 m3 test pool which we run for over 8 years without a drop of chemicals. An indoor pool will most likely work well with 0.05 ppm, of residual ozone as indoors you do not have organic dust, pollen, etc., blown into a pool by the wind which dramatically increases bio load and ozone demand.

The following are ozone generators size calculations for a 55 m3 swimming pool:

To create 0.07 ppm ozone concentration in ice-cold water you need to dissolve: 0.07 g/m3(ppm) x 55 m3 = 3.85 g of ozone.

This is the method of calculation that most pool ozone systems installers use to calculate the size of a generator and that is why they do not work, and you have to use chlorine plus obviously low ozone concentration produced by poor-quality pool ozone generators does not allow to dissolve more than 10-30% of ozone from total produced.

In reality, these calculations have to be extended this way to find the real size of the generator required: At 30˚C half-life of ozone in water is ~8 minutes (0.133h). To compensate for natural ozone decay in the water you will need to dissolve 3.85 g ÷ 0.133 = 28.8 g/h

Check this article Sizing of Ozone equipment for more information.

HOW DOES A POOL OZONE GENERATOR WORK?

There are two types of ozone gas generators: Corona Discharge and Ultraviolet Light. While both methods produce ozone from oxygen atoms, Corona Discharge generators offer important advantages over UV ozone generators.

Corona Discharge ozone generators use high-voltage electrical discharges to split oxygen atoms and create ozone molecules (three oxygen atoms). This method produces more concentrated and stable ozone than UV generators, which means it can effectively sanitize larger swimming pools or those with higher bather loads. Corona Discharge generators produce high-concentrate ozone also have a longer lifespan and require less maintenance, making them a more cost-effective option in the long run.

On the other hand, UV ozone generators require air to be passed over UV lamps that emit light to split two oxygen atoms together and create ozone. This method is less efficient, as it requires more energy and produces lower levels of ozone. A UV ozone generator is also less effective in humid conditions, which can clearly affect its ability to adequately disinfect water

Overall, Corona Discharge generators are a superior choice for pool sanitization, offering better efficiency, stability, and longevity. By investing in a Corona Discharge ozone generator, pool owners can ensure their pool is properly sanitized, safe for swimmers, and cost-effective in the long run.

OZONE POOL SYSTEM PROS AND CONS

Ozone pool systems are a popular method of pool sanitization, offering various benefits and drawbacks. Let’s take a closer look at the pros and cons of using an ozone pool system over chlorine pools.

Pros:

1. Effective Sanitization: Ozone is a powerful sanitizer that kills bacteria, viruses, and other pollutants more quickly than more conventional chemicals like chlorine or bromine. In addition to eliminating chloramines, ozone also lessens unpleasant odors and skin irritation.
2. Safer and Healthier: Ozone leaves no chemical residue, which can be harmful to swimmers and the environment.
3. Eco-Friendly: Ozone is an environmentally friendly method of pool sanitization, as it does not produce harmful by-products like chloramines. Ozone is also a sustainable resource. Ozone is simply a molecule of three oxygen atoms generated from oxygen and reverts to oxygen after use
4. Cost-Effective: Ozone reduces the need for other pool chemicals, resulting in lower operating costs and maintenance expenses. The lifespan of pool equipment and materials is also prolonged because ozone is less corrosive than traditional chemicals.

Cons:

1. Initial Cost: The initial installation cost of an ozone system is higher than traditional chemicals like chlorine, bromine, or salt chlorine generators. However, the long-term benefits often outweigh the initial cost.
2. Effectiveness in High-Bather Load: Ozone may be less effective in high-bather load situations, and additional chlorine or other chemicals may be necessary.

Overall, ozone pool systems offer many benefits over traditional pool sanitization methods. While the initial installation cost may be higher, the long-term benefits, including effective sanitization, safety, eco-friendliness, and cost-effectiveness, make it a worthwhile investment for many pool owners.