IS YOUR OZONE GENERATOR UP TO THE JOB?
By Misha Shifrin (published in Water Tech Magazine)
After over a decade of building and supplying many ozone generators for water treatment all over the world, I noticed that we hardly sell anything locally. It seemed strange to me, so I decided to call several different local water treatment professionals to find out what was the reason behind this. I asked them if they had ever used an ozone generator for water treatment. To my surprise, all of them answered yes. I then asked them if they are now using ozone in their applications. To my astonishment, all of them answered no. I asked them why.
“Because ozone doesn’t work,” was the answer from all. This was the equivalent of someone telling me that the world is flat. Actually, ozone for water treatment had always been an excellent choice for all our clients — effective, reliable, relatively inexpensive, and ecologically clean. I decided to ask one of the people I had approached — let’s call him “Joe” — to explain to me why an ozone generator didn’t work for him and why he is so dead-set against using ozone.
ONE CUSTOMER’S NIGHTMARE
Joe told me that a few years ago he had installed an ozone generator for a customer’s 100 m3 residential pool. It was an air-fed, air-cooled ozone generator purchased from a major ozone generator manufacturer. Furthermore, the manufacturer assured him that his equipment would produce enough ozone to disinfect the pool. However, it did not work. The pool water turned cloudy and began to smell after a few days. Eventually, he had to install a chlorine injection system, which corrected the problem for about eight months.
Later, he received a call from the customer, telling him the water was no longer as clear as it once was. After checking, the generator was not working. As a result, he had to take it apart and scrape the buildup off the electrodes. He had to order a new electrode after one of the electrodes cracked. It was a nightmare scenario that no one really needs. Several of his colleagues had also had similar experiences, which explains why he didn’t touch another ozone generator again.
LOOKING AT THE NUMBERS
I took out my calculator and started to check what might have gone wrong at Joe’s customer’s pool. Follow my steps:
1) 1 cubic meter (m³) = 1 million grams (g) of water
2) 1 g ozone dissolved in 1 m³ creates an ozone concentration of 1 part per million (ppm).
3) 100 g of ozone dissolved in a 100 m3 pool will create a concentration of 1 ppm.
4) A residual ozone concentration of 0.03-0.05 ppm is typically recommended for chemical-free swimming pools. Let’s say that 0.04 ppm residual would have done a good job for Joe’s customer.
5) 100 g x 0.04 ppm = 4 g of ozone dissolved.
6) At a pool water temperature of 25 degrees C (77 F), half of the ozone is destroyed every 15 minutes (half-life of ozone at that temperature = 0.25 hour [h]). Therefore, we need to inject 4 times more ozone in order to maintain the concentration every hour. As a result, at least 16 (g/h) of ozone should have been dissolved to maintain the required concentration.
These simple calculations are fundamental in selecting the right size ozone generator
CHECKING THE EQUIPMENT
Joe told me that his ozone generator was rated at 16 g/h. So, I visited the ozone manufacturer’s Web site, where I learned that the ozone was produced from that generator at 1 percent concentration by weight. In our lab experiments, we have never managed to dissolve more than 6-10 percent of ozone at 1 percent concentration. To dissolve 60-70 percent we usually need a concentration of 6 percent or higher. Joe’s generator was only dissolving 1.6 g of ozone (16 g x 10%=1.6 g), creating a concentration of only 0.004 ppm. Indeed, that concentration is only one-tenth of the required. Such a low ozone concentration is approaching levels where, according to a University of Maine study*, even distilled water disinfects better than ozone. No wonder Joe’s generator didn’t work simply because they does not select the right size ozone generator.
ANOTHER OUTCOME OF NOT SELECTING THE RIGHT SIZE OZONE GENERATOR
If he had found for his customer a 25 g/h oxygen-fed ozone generator, which produces ozone at 6 percent concentration, he would have had an ecstatically happy customer with crystal-clear, chemical-free swimming pool water — and a lot of referrals. The first service call for such a higher-production ozone generator might not have occurred until many years after the installation.
It is a sad fact that correct information sometimes is not getting to the water treatment professional in the field. For this reason, after a few bad experiences with ozone applications, they may come to the conclusion that “ozone does not work.” In retrospect, better information about generator performance and capabilities would help the whole industry, consumers, and our earth.
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* Study by Kristi Crowe, Ph.D., Department of Food Science & Human Nutrition, and Alfred Bushway, extension food science specialist, University of Maine, 2006.
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